Expander

The principle of using the principle of reducing the temperature of the gas when the compressed gas expands and decompresses and outputs the mechanical work to the outside to obtain a cold machine. Expanders are commonly used in cryogenic equipment. Expanders are divided into piston expanders and turbo expanders according to the movement form and structure. The piston expander is mainly applicable to medium and small high and medium pressure deep cryogenic equipment with high pressure ratio and small flow. Compared with the piston expander, the turbo expander has characteristics of large flow, simple structure, small volume, high efficiency and long operation period, and is suitable for large and medium-sized deep cryogenic equipment.

Piston expander - An expander that expands the gas in a variable volume and outputs external power (usually the motor brakes the external work). This type of expander is divided into two types, vertical and horizontal. More vertical structures are used. Crankshafts, connecting rods, crossheads, pistons, intake valves, and exhaust valves are moving parts that are mounted in the fuselage, the cylinder, and the intermediate seat, respectively. The effect is similar to that of the reciprocating piston. Machine, but its inlet and exhaust valves are used to open and close the intake and exhaust cams. Due to the presence of intake and exhaust valve flow resistance, incomplete expansion, frictional heat, external heat and internal heat exchange, etc., the piston expansion machine generally suffers from loss of cooling capacity. The general adiabatic efficiency is: high pressure expander 65 to 85%, medium pressure expander 60 to 70%. In the 1950s, valveless and single-valve expanders without cam transmission mechanism were successively developed, which reduced the moving parts of expanders and improved the reliability of machine operation. They have been widely used in small cryogenic equipment. In the 1960s, PTFE-filled sealing elements were used instead of oil-lubricated metal sealing elements to prevent lubricating oil from being carried into deep cryogenic rectification or liquefaction zones to ensure safety.

Turbo expander - An expander that transfers energy as the gas expands. This type of expander is divided into single-stage and double-stage, vertical and horizontal, impulse and reaction-type. Single-stage centripetal runoff reaction is generally used, and the external power transmitted is absorbed by the generator, blower or oil brake. It is similar to a single-stage centrifugal compressor but has a (adjustable blade) deflector for adjusting the amount of intake air. The low speed bearing oil is forcibly lubricated and the high speed gas bearing is used. Turbine expander due to nozzle loss, impeller loss, loss of speed, loss of wheel friction, leakage loss, turbulence loss and intrusion of external heat loss, the general adiabatic efficiency: medium pressure expander 65 ~ 75%, low pressure expander 75 to 85%. In the 60's, it was made into a liquid expander, mostly used for natural gas separation equipment.

Execellent Performance by using new technologies

The vertical heat exchanger enables the condensated water to be drained instantly and reduces time in the shifting between hot and cold water. Also, it can avoid the formation of water scale, extend the service life of heat exchanger.

The inlet pipe of the main pump is optimized, the height of water inlet is lowered and hence the water consumption is reduced significantly.

The U-shaped fabric tank and synchronized fabric plaiting system increase the loading capacity by 20% meanwhile by plaiting in multiple directions, tangling problems can be completely avoided.

Leading dyeing control system, in combination with dually balancing flow feeding system and constant pressure and stable flow rate, a uniform dyeing is guaranteed.

The height of machine and operation platform is lowered and size of the operation platform is reduced, making operation much more convenient. The bottom of dye vat is specially designed so as to reduce water storage and lower liquor ratio effectively.

With unique main vat circulation system, the temperature difference of entire dye vat from top and bottom and evenness of feeding is controlled at optimum conditions.

Rotating spray is adopted from main vat cleaning and the whole vat is within the range of cleaning, ensuring a thorough cleaning.

Running of dye liquor and multi-direction suction system greatly reduces the liquor ratio and optimizes the evenness of dye liquor.

 

Eco-friendly, energy saving and high-efficiency

The low liquor ratio reduces the water consumption greatly.

Comparing with traditional dyeing machine, the salt, auxiliary and steam consumption can be saved by 50%

Lowest installed power, hence lowest electrical energy consumption.

Fast dyeing cycle, enhanced productivity.

User-friendly operation and easy maintenance.



High Temperature Fabric Dyeing Machine

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