Gypsum Profile Light Steel Roll Forming Machine

Model NO.: 22x22x3000mm
Color: Tailored
Speed: 25-30me
Station: 18 Passes
Power: 21kw
Hydraulic: with Nitrogen Storage
Trademark: KAIGUI Machinery
Transport Package: Export Standard Packing
Specification: 11meters
Origin: China
HS Code: 8455229090
KaiGui Machinery is NO.1 and just focusing on Suspension Ceiling T Bar/T Grid Roll Forming Machinery;
We mainly produce below Machinery:
Automatic Plain/Flat Ceiling T bar Machinery;
Automatic FUT T grid Roll Forming Machine;
Automatic Center black line/Select T grid machinery;
Automatic Silhouette/Stereo T Grid machinery;
And Gypsum profile stud and track plaster trim, shadow line, wall angle machinery

Also KaiGui Machinery can offer Machinery parts like press, Mould or Die, The Flying Cutting off system for old machinery retrofitting!

Roller and Mould/Die Material and Processing and Heat treatment we do by our own;
Electric control Cabinet and PLC by our own Electric engineer with Superb Performance ;
The Most Automatic, Advanced and Fast Speed while Stable performance;
Fully Automatic Non-stop Flying Cutting off;
Worm Gearbox Reducer Transmission;
Stitching Mould and Patented Steel head Clip Lock Continous Mould;
Perfect service and High standard QC;
Fire-proof Hole and Custmer's Logo on T Bar;
Lifetime QWP (quick weary parts) support and Technology upgrade service.

Product size: H*W(MM)38x35; 38x24; 38x15; 32x24; 32x15; 28x24; 28x15 etc. Length: 3600/3660mm
Any size and any demand we can do as per customer's drawing or sample.

⊙ Main Components(A----F):
A(2 Uncoilers for GI& PPGI) + B(Main Machine Roll Former) + C(Automatic Punching& Cutting-off System) +D(Electric PLC control Cabinet) + E(2 Hydraulic standions) + F(Run-out Table)
⊙ Main Parameter:
Stations: 18 Stations
Speed: 20--25M/Min(6--7Pcs/Min)
Total Power: 17.2KW(4KW+2.2KW+11KW)
PLC brand: Siemens
Human-Machine interface: Siemens
Installation length: 14.8M
Die/Mould Material: SKD11
Customer's Logo: Ok
Anti-Fire Hole: OK
Stitching Line: Ok
Steel Head Lock: Ok
Transmission: Worm Gearbox Reducer
Main Hydraulic station with Accumulator for stable and precise performance

A: Uncoiler/Decoiler/Coil Opener/Raw Material Shelf:
Code: MT-200;
Weight: 100kg;
Size: 1000*800*1100(mm)
Raw Material Roll :
Inner Diameter: 450-530mm
Outer Diameter: 1200mm
Loading weight: 1000kg
Make sure the GI and PPGI
Unoiler in the exact line with
Main Former Machine

☆ Station/Pass/Pinion: 18 stations
☆ Speed: 20---25M/Min(6--7Pcs/Min)
☆ Machine body: Carbon Steel, Thickness 20mm, Polished, Rust Prevention Paint Protection,Any color available
☆ Transmission: Motor 4KW, Main Transmission: Chain Drive, Between Rollers: Worm wheel Gearbox
☆ Stitch: Four Rollers real stitch, can also be used for fake stitch.
☆ Side plate: Thickness 30mm, Polish 6 sides, high precision boring
☆ Principal Axis: 45# steel, tempering heat treatment, mill grinder precise making
☆ Electric Cabinet: SIENENS PLC programmed, Touch Screen, FullY Automatic controlling system.
☆ Punching Die: Material D11, Hardness HRC 58-60, Precise milled, precise making, easy to removable parts.
Stitching Mechanism
☆ Roller: Material Cr12 Inner diameter 39mm, Min OD 90mm, HRC 55-56, Symmetry in the range of 0.05mm

C Automatic Punching and Flying Cutting-off System:
Features:
☆ Punching Die: 24 sets( 2 head locks 22 Main Tee holes)
☆ Anti-Fire Hole Die Available on Machine
☆ Cutting: Flying Cutting-Off Contineous working non-stop
☆ Driving Force: 2 Hydraulic stations one for Punching mechanism travel and one for punching
☆ Accurancy: Height and Width within 0.1mm; In Length 0.3mm/Meter
☆ Die Material: 45# steel and Cr12MoV, Heat treatment Vacuum 58--60HRC
☆ Cutting off Length: 1200 or 1220mm
☆ Custom Logo Punching at same time on Machine Fully Automatic

D Electric PLC control Cabinet
Features:
☆ PLC brand: SIEMENS
☆ Human-Machine Interface: SIEMENS
☆ Inverter: Teco Taiwan brand
☆ Switch Power: Delta Taiwan brand
☆ Wire connection interface: Aviation plug

E Hydraulic stations
Features:
☆ Hydraulic brand: LYHP
☆ Electromagnetic valve: HUADE brand
☆ Accumulator: Nitrogen
☆ Main Hydraulic: 11KW
☆ Secondary Hydraulic: 2.2KW
☆ Color: Any color available

F Run-out Table
Features:
Size: 3800x750x970mm
Finish: polish
Material: Stainless Steel 304 the outward surface painted protection, Any color available
This compenent is working desk. Product will drop onto the table and slide out smoothly, so it avoids scratching and easy for packing. And there are waste grooves upgrade to conduct the waste steel odd ends to the barrel.

Helper has designed different filler series for small scale producer, medium sized business, and industrial enterprises,such as Vacuum Filler ,Piston Stuffers

---The vane cell feed system, together with vacuum pumping system, guarantees a long service life and the highest product quality. 

---Mechanical filler is newly designed by our feeding technical team and it represents a new beginning of Chinese mechanical filling machine. 

---Pneumatic filler is the most economical solution for the beginning of small scale producer with frequent changes in the product range. 

Sausage Linking System,Sausage Hanging System:

The sausage linking and hanging system is the advanced solution to hang the sausages immediately after twisting-off. The workers handle easily the hanged sausages to smoking step by using a hanging stick. A simple twist linking device is also available to the filling machine to realize automatic twisting products production.



sausage filler and linker series

Filling And Linking Technology

Automatic Sausage Stuffer,Vacuum Filler,Sausage Linking System,Sausage Hanging System,Piston Stuffers

Shijiazhuang Helper Food Machinery Co., Ltd. , http://www.ihelpergroup.com