Application of double column machining center
Double column machining center or gantry machining center adopts the structure of movable worktable and fixed double columns or gantry structure. It is widely used in the industries of automobile, textile, package machinery, metallurgy, petrochemical, mould-making and etc for the mass production of large and medium-sized metal spare parts or mould. Double column machining center is suitable for rough and fine machining and it can perform the functions of milling, drilling, boring, tapping and etc after the workpiece is clamped.
Main specifications of double column machining center
Cnc Gantry Machining Center,Cnc Gantry,Gantry Milling Machine Shandong Zecheng CNC Machinery Co., Ltd , http://www.zccncmachinery.com
1. Design a special frequency converter room:
When the inverter used has a large power or a large number, a special inverter room can be designed. The door and window of the room and the wall of the cable must be sealed to prevent dust from intruding. Air filter devices and circulation channels must be designed to maintain the normal circulation of indoor air. The room temperature must be kept below 40°C. Unified management is conducive to inspection and maintenance.
2. Install the inverter in the cabinet with the fan and filter device:
When the user does not have conditions to set up a special inverter room, consider creating a dust-proof cabinet for the inverter. Fans and filters designed to ensure adequate air flow inside the cabinet. The user should regularly check the fan to remove the dust on the filter screen to prevent the temperature from exceeding the specified value due to insufficient ventilation.
3, choose a strong dust-proof capacity Inverter:
There are many specifications and models of inverters on the market. When selecting, in addition to price and performance, the adaptability of the inverter to the environment should also be considered. Some frequency converters do not have a cooling fan and rely on their shells to naturally dissipate heat in the air. Compared with an air-cooled type inverter, despite the large size, the device has a good sealing performance, is not affected by dust, is easy to maintain, and has a low failure rate. Long service life, especially suitable for use in corrosive industrial gases and dusts.
4, reduce the inverter no-load running time:
In the industrial production process, general-purpose inverters usually connect the power supply frequently, and control the start/stop of the motor through the “forward/reverse/common†control terminals of the inverter (or the keys on the control panel). turn around. Some devices may be on and off, and the fan is still running when the inverter is unloaded. It will absorb dust, which is unnecessary. During production operations, the inverter's dead time should be minimized to reduce the impact of dust on the inverter.
5, establish a regular dust removal system:
The user should determine the time interval for regular dust removal based on the effect of dust on the inverter. Dust can be purged with an electric vacuum cleaner or compressed air. After dust removal, also pay attention to check the rotation of the inverter fan, check whether the electrical connection is loose heat.
Item
Unit
GMC1613
GMC2212
GMC2518
GMC3518
Worktable
Worktable size
mm
1750*1000
2200*1000
2500*1600
3500*1600
T slot size
mm
5-22-180
5-22-180
5-22-180
5-22-180
Max. Loading Capacity
kg
5000
6000
7000
9000
Work range
Axis X travel
mm
1600
2200
2500
3500
Axis Y travel
mm
1300
1200
1800
1800
Axis Z travel
mm
850
850
850
850
Distance from spindle nose to worktable
mm
150-1000
200-1050
200-1050
200-1050
Distance between column
mm
1300
1200
1800
1800
Spindle
Spindle speed
r/min
6000
6000
6000
6000
Spindle taper
BT50
BT50
BT50
BT50
Spindle motor power
KW
18.5
18.5
22
22
Feed
Axis X/Y rapid travel speed
m/min
20
20
20
20
Axis Z rapid travel speed
m/min
10
10
10
10
Cutting feed
mm/min
8000
8000
8000
8000
Precision
X/Y/Z positioning accuracy
mm
0.022
0.022
0.022
0.022
X/Y/Z re-positioning accuracy
mm
0.012
0.012
0.012
0.012
Tool magazine
Tool magazine capacity
position
24
24
24
24
Max.diameter/length of tool
mm
φ200/350
φ200/350
φ200/350
φ200/350
Max.weight of tool
kg
15
15
15
15
Others
Machine net weight
kg
19500
22500
24500
29500
Machine size
mm
5050*3090
7240*3490
8750*4530
10750*4530
Dust prevention measures of the inverter
The heat generated by the inverter during operation is forced to cool by its own fan. When air passes through the heat dissipation channel, dust in the air easily adheres or accumulates on the electronic components in the inverter, which affects heat dissipation. When the temperature exceeds the allowable operating point, tripping will occur, and in severe cases, the life of the inverter will be shortened. In the case of no insulation between the electronic components and the air duct in the inverter, dust-induced faults are more common. Therefore, the dustproof problem of the inverter should be paid attention to. The following describes the common dust prevention measures of the inverter.