EPS Block Molding Machine for Insulation Panel and Construction

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Model NO.: GB-SPB-400
Trademark: GB
Transport Package: Container
Specification: 4000x1200x1000
Origin: Zhejiang
HS Code: 84779000
Model NO.: GB-SPB-400
Trademark: GB
Transport Package: Container
Specification: 4000x1200x1000
Origin: Zhejiang
HS Code: 84779000

EPS Block Production line

Whole process:   EPS Beads--pre-expander --silo--block molding machine--cutting machine --EPS sheets or profile

Auxiliary equipment: Steam boiler and accumulator ,  Air compressor and Air receiver ,  water cooling tower and pumps

EPS block molding Application:

EPS sheet for insulation

EPS element for construction

EPS profile for decoration
EPS Block Molding Machine for Insulation Panel and Construction

Daily 300 cubic Meter EPS Block Production Line list

1 BATCH PRE-EXPANDER SPJ150B 
Density :8-30g/l 		1unit
2 EPS BLOCK MOLDING MACHINE SPB400
WITH VACUUM SYSTEM LENGTH
Length 4m x 1.2 mx 1m 		1unit
3 CUTTING MACHINE SPC400 1units
4 Re-Cycling Machine  1unit
B Auxiliary Equipment  
5 SILO(Semi-Auto) SYSTEM 20units
6 AIR COMPRESSOR   3.6m3/min, 7 bar 1unit
7 COMPRESSED AIR TANK WITH ACCESSARY  2 m2 1unit
8 STEAM ACCUMULATOR  12m3 volumn 1unit
    9 COOLING WATER PUMP,COOLING TOWER
50m3/hour , as well as 7.5kw pump.   		 unit
10 STEAM BOILER   2 tons per hour , 1Mpa 1unit
     

Main equipment:
EPS Pre-expander with double expansion 
EPS Block Molding Machine for Insulation Panel and Construction

Chamber diameter mm 1600
Chamber height mm 2000
Outer steam pressure Mpa 0.4-0.6
Inner steam pressure Mpa 0.015-0.05
Steam consumption kg/h 200
Outer air pressure Mpa 0.4-0.6
Inner air pressure Mpa 0.4-0.6
Air consumption m3/h 31
Capacity kg/h 600-1300
Tolerance   ±3%
Connected load kw 32
Power supply v/hz 380/50
Weight kg 6500

Three Safety features and protective fence on top
 -  All procedures are controlled by HMI & PLC, all parameters can be revised in HMI with easy operation
 -  All material connected with EPS resin in expansion Chamber are made of SUS 304 Stainless steel  
 -  High density Rock wool used for insulation layer to reduce temperature undulate & steam consumption.
 -  Steam system controlled by origin Japanese Pressure Reduction Valve, Brand "Yoshitake" 
 -  EPS Resin weight in Each cycle are controlled by accurate weight sensor
 Stable pressure & stable temperature insure density tolerance within 3% 
-  Second Expansion is available for lower density
-  The Fluid bed equipped with special heater to shorten beads aging time and reduce energy consumption.
 All electronics are brand Schneider, pneumatic valves are brand Airtec

Block molding machine 
EPS Block Molding Machine for Insulation Panel and Construction

EPS Block Molding Machine for Insulation Panel and Construction
 
Item   type  PSB-DZ200 PSB-DZ300 PSB-DZ400  
PSB-DZ600
Mould cavity size mm 2040*1240*1030(mm) 3060*1240*1030(mm) 4080*1240*1030(mm) 6100*1240*1030(mm)
Block size  mm  2000*1200*1000(mm) 3000*1200*1000(mm) 4000*1200*1000(mm) 6000*1200*1000(mm)
Steam entry DN80 DN80 DN150 DN150
  consumption 30-50kg/cycle 50-70kg/cycle 60-90kg/cycle 100-130kg/cycle
  pressure 0.8Mpa 0.8Mpa 0.8Mpa 0.8Mpa
Compressed Air entry DN40 DN40 DN40 DN40
  consumption 1.5-2 m3 /cycle 1.8-2.2 m3 /cycle 2-2.5 m3 /cycle 2-3 m3 /cycle
  pressure 0.6Mpa 0.6Mpa 0.6Mpa 0.6Mpa
Cooling water entry DN40 DN40 DN40 DN40
  consumption 0.2-0.4 m3 /cycle 0.4-0.6 m3 /cycle 0.6-0.8 m3 /cycle 0.8-1 m3 /cycle
  pressure 0.4-0.6Mpa 0.4-0.6Mpa 0.4-0.6Mpa 0.4-0.6Mpa
Drainage vacuum drain Φ125mm Φ125mm Φ125mm Φ125mm
  steam vent Φ100mm Φ100mm Φ200mm Φ200mm
  condensate Φ100mm Φ100mm Φ100mm Φ100mm
  Blower outlet Φ125mm Φ125mm Φ150mm Φ150mm
Throughput 15kg/m3 5min/cycle 6min/cycle 7min/cycle 8min/cycle
Power kw  20.5-24.5kw 20.5-24.5kw 24.5-35.5kw 24.5-35.5kw
Overall dimension L*W*H 5700*4000*2850(mm) 7200*4500*3000(mm) 11000*4500*3000(mm) 2600*3960*2906(mm)
Weight kg  6000kg 7200kg 12000kg 15000kg
Room height required mm  6000mm 6000mm 6000mm 6000mm

Cutting machine :
EPS Block Molding Machine for Insulation Panel and Construction
ITEM UNIT SPQ6000P
Suitable for block size    mm 6000*1250*1000
Min. Cutting thickness    mm 20
Cutting speed    m/min 0.5-1
Max. Wires in horizontal       piece 51
Max. Wires in cross vertical    piece 6
Max. Wires in cross cutting    piece 1
Hot Wire specification    mm 0.4-0.8
Connected load    Kw  13
Power supply    V/HZ  380/50
Weight    Kg  1500
Contour size   MM 8500*1800*2500



EPS Block Molding Machine for Insulation Panel and Construction


 

EPS Block Production line

Whole process:   EPS Beads--pre-expander --silo--block molding machine--cutting machine --EPS sheets or profile

Auxiliary equipment: Steam boiler and accumulator ,  Air compressor and Air receiver ,  water cooling tower and pumps

EPS block molding Application:

EPS sheet for insulation

EPS element for construction

EPS profile for decoration
EPS Block Molding Machine for Insulation Panel and Construction

Daily 300 cubic Meter EPS Block Production Line list

1 BATCH PRE-EXPANDER SPJ150B 
Density :8-30g/l 		1unit
2 EPS BLOCK MOLDING MACHINE SPB400
WITH VACUUM SYSTEM LENGTH
Length 4m x 1.2 mx 1m 		1unit
3 CUTTING MACHINE SPC400 1units
4 Re-Cycling Machine  1unit
B Auxiliary Equipment  
5 SILO(Semi-Auto) SYSTEM 20units
6 AIR COMPRESSOR   3.6m3/min, 7 bar 1unit
7 COMPRESSED AIR TANK WITH ACCESSARY  2 m2 1unit
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